Choosing the right uniform isn't just about branding or comfort; it's a key part of hazard control. The wrong fabric or cut can make an already-dangerous job much worse, while the right one can reduce injury severity and even prevent accidents. Below is a practical walkthrough for selecting workwear or industrial clothing by hazard, the material trade-offs, and maintenance and replacement cues, along with a few real-world wins.
Match The Uniform To The HazardMechanical hazards
Chemical Exposure
Thermal / heat & flame
Explosive/flammable atmospheres (vapours/dust)
In low-visibility environments, reflective tape dramatically reduces the chance that you are not seen, which prevents accidents. There is a range of high-visibility workwear available at an affordable cost.
Workwear is a safety item, but you can also present a professional brand. One way to do this is to have your brand embroidered on your clothing, such as work shirts with logos or embroidered coveralls.
Cotton
Pros: breathable, comfortable, good for general use; natural fibre doesn't melt. Good for business polo shirts
Cons: untreated cotton will burn; heavier cotton can add bulk and retain moisture.
Polyester
Pros include durability, quick-drying and resistance to many chemicals.
Cons: melts and drips under high heat and is dangerous around flames, unless specially treated or blended.
Flame-retardant blends
Pros: designed to self-extinguish and limit burn injury, and many blends balance comfort and protection.
Cons: more expensive; washing and drying must be according to specifications for maintaining flame-retardant performance.
Anti-static fabrics
Pros: dissipates static build-up from carbon-infused fibres or through design grounding qnd necessary for explosive atmospheres and the manufacture of sensitive electronics.
Cons: take note of special care instructions, and not all anti-static fabrics are flame-resistant
Follow manufacturer/labelling care
Regular inspection
Service life guidance
Real-Life Examples Where Uniforms Mattered
Hi-vis innovations lowered "not seen" incidents: Research and applied case studies-including forestry and roadwork examples-demonstrate that improved high-visibility fabrics and correct garment class reduce collisions and "not seen" accidents in low-visibility or vehicle-dense sites. Technology developed in New Zealand was explicitly credited with reducing "not seen" accidents in forestry operations.
Aviation safety authorities and industry studies discuss uniform material flammability for cabin crew; guidance increasingly recommends or requires low-flammability materials (wool, treated fabrics, FR blends) because crew may need to move through smoke/fire while evacuating passengers. Recent cabin uniform guidance (e.g., CASA bulletin) and material analyses back the safety rationale.
Begin by performing a risk assessment in which you list mechanical, thermal, chemical, electrical, and visibility risks.











